Practical Welding Supervision
During construction, it is crucial that all processes are closely followed to ensure quality, safety, and compliance with industry standards. At MoseTechnology, we offer practical welding supervision services, ensuring that all welding processes are monitored and documented as agreed. Our goal is to support your team throughout the construction phase, ensuring that welding work meets all required standards and specifications.
Our typical process:
Planning and Startup Phase:
Review Health, Safety & Environment (HSE) Procedures:
Ensure all safety protocols are in place before work begins, and identify any potential hazards.Review of NDT Procedures:
Ensure that all non-destructive testing (NDT) methods are correctly implemented as part of the quality control process.Review of Welding Procedures (WPS):
Check that the welding procedures are aligned with project specifications and standards.Review of Other Relevant Procedures:
This could include paint and coating procedures, Post Weld Heat Treatment (PWHT), hardness test procedures, pressure test procedures, etc.Review of Material Specifications:
Ensure that the materials to be used meet the required quality standards.Review of Technical Drawings and Documents:
Verify the accuracy of technical drawings and other project documentation to ensure everything aligns with project requirements.Review and Comment on Inspection and Test Plans (ITP):
Final approval of the Inspection and Test Plans before work starts.Participation in Kick-off Meetings:
Ensure all stakeholders are aligned and project requirements are understood.
Production Phase:
Ensure Compliance with HSE Requirements:
Continuously monitor the construction site to ensure health, safety, and environmental guidelines are being followed.Identify Optimizations and Adjust the Schedule:
Ensure that any potential improvements are implemented, keeping the project on track and maintaining the delivery timeline.Forward Daily Reports:
Provide regular updates to managers and other relevant stakeholders on the progress and any issues encountered.Ensure Material Traceability:
Track all materials used in the project, such as steel and welding consumables, ensuring they meet project standards.Review and Accept Welder's Certifications:
Verify the qualifications of welders and ensure they meet industry and project requirements.Review and Accept NDT Personal Certification:
Confirm that NDT personnel are appropriately certified and capable of conducting required inspections.Witness and Approve Weld Preparation and Tack Welding:
Oversee the initial stages of welding to ensure compliance with the welding procedure.Monitor Daily Construction Work:
Inspect welding activities daily to ensure adherence to WPS and other procedural requirements.Daily Visual Inspection of Welding Work:
Conduct visual checks to identify any discrepancies or defects in ongoing welding tasks.Witness All Tests:
Supervise and approve all required tests, ensuring they meet required standards.Inspect Paint and Coating Work:
Check the quality and compliance of paint and coating work applied to welded components.Witness, Monitor, and Sign-off on ITP as Required:
Ensure all inspection and testing procedures are completed and signed off according to project requirements.Participate in Commissioning:
Assist in commissioning processes to ensure smooth integration of completed work into the overall project.
If Repairs Are Needed:
Identify Faults and Damage:
Detect any issues with welding work and coordinate the necessary repairs.Raise Non-Conformance Report:
Document any deviations from the plan or standards, ensuring corrective actions are taken.Review and Approve Repair Plan:
Approve any repair plans, ensuring they address the issues correctly and meet the project’s quality standards.Monitor Repair Progress:
Oversee the entire repair process, ensuring that work is completed as required and up to standard.Final Approval:
Once repairs are complete, conduct final checks and provide approval for the repaired work.
Benefits of Practical Welding Supervision:
Ensures Quality Control: Continuous monitoring and approval of welding work help maintain high standards throughout the project.
Reduces Risk: Identifying issues early in the process prevents costly rework and delays.
Increases Efficiency: With experienced oversight, work is completed on time and within specifications.
Compliance with Standards: Ensures that all welding and NDT activities adhere to industry regulations and standards.
Our practical welding supervision services help ensure that your project runs smoothly, on time, and within budget, while maintaining the highest standards of safety and quality.